Polished And Tin-plated Electric Starter Motor Constructed from Electrolytic Copper Raw Material Designed for Durable and Operation

Product Description:

The Starter Motor Commutator is an essential and high-quality component designed specifically for use in various types of starter motors, including Electric Starter Motors and Car Engine Starter Motors. This product is engineered to meet the rigorous demands of automotive and industrial applications, ensuring reliable performance and long-lasting durability. With its precision construction and superior materials, the Starter Motor Commutator plays a crucial role in the efficient functioning of starter motors, which are responsible for initiating the engine start-up process in vehicles and machinery.

One of the standout features of this Starter Motor Commutator is its 69 segments design. The segmentation is meticulously crafted to provide smooth and consistent electrical contact between the brushes and the rotating armature. This design helps to minimize electrical noise and wear, thereby enhancing the overall efficiency and lifespan of the Electric Starter Motor. The 69 segments ensure optimal current distribution and reduced sparking, which is vital for maintaining the performance of car engine starter motors under various operating conditions.

Torque is a critical factor when it comes to starter motors, and this commutator is rated to handle a torque of 5Nm. This torque capability indicates the component’s ability to withstand mechanical stress during the engine starting phase, ensuring that the motor delivers sufficient power to crank the engine reliably. Whether you are dealing with a small passenger car or a larger vehicle, the 5Nm torque rating of this commutator guarantees it can support the mechanical demands of the starter motor, contributing to smooth and efficient engine starts every time.

The surface finish of the Starter Motor Commutator is another key attribute that sets it apart. It features a polished and tin-plated finish, which serves multiple purposes. The polished surface reduces friction and wear between the commutator and the brushes, promoting longer service life and better electrical conductivity. The tin plating provides excellent corrosion resistance, protecting the commutator from oxidation and environmental damage. This combination of polishing and tin plating ensures that the commutator maintains high performance and reliability over extended periods of use in Electric Starter Motors and Car Engine Starter Motors.

Precision in dimensions is vital for any commutator, and this product boasts a shaft hole diameter of 41 mm. This specific measurement is designed to fit perfectly with the motor shaft, ensuring secure mounting and optimal alignment. A well-fitted shaft hole reduces vibration and mechanical play, which can cause premature wear and reduce the efficiency of the starter motor. The 41 mm shaft hole dimension makes this commutator compatible with a wide range of starter motor models, offering versatility and ease of installation for manufacturers and repair technicians alike.

The raw material used in the manufacture of this Starter Motor Commutator is high-grade electrolytic copper. Electrolytic copper is known for its excellent electrical conductivity, thermal properties, and mechanical strength. By utilizing electrolytic copper, the commutator ensures minimal electrical resistance, which is critical for efficient current flow within the starter motor circuit. Additionally, the material’s inherent durability helps the commutator withstand the mechanical stresses encountered during engine start-up, contributing to the overall robustness of the Electric Starter Motor system.

In summary, the Starter Motor Commutator with its 69 segments, 5Nm torque capacity, polished and tin-plated surface finish, 41 mm shaft hole, and electrolytic copper construction is a premium product engineered to enhance the performance and longevity of Electric Starter Motors and Car Engine Starter Motors. Its precise design and superior materials make it an indispensable component for ensuring reliable engine starts, reducing maintenance needs, and improving the overall efficiency of starter motor assemblies. Whether used in automotive repair, manufacturing, or industrial applications, this commutator stands as a testament to quality and engineering excellence in the field of starter motor components.

Applications:

The Starter Motor Commutator is a crucial component designed specifically for use in Engine Starter Motors, particularly those operating at a voltage of 12V. Its robust design, featuring a segment thickness of 2 mm and a copper length of 78 mm, ensures optimal electrical conductivity and mechanical durability. Manufactured from high-quality electrolytic copper, this commutator delivers excellent performance and longevity, making it an ideal choice for various automotive applications.

One of the primary application occasions for this Starter Motor Commutator is within Car Engine Starter Motors. These motors require reliable and efficient commutators to ensure smooth and consistent engine ignition. The 5Nm torque rating of this product guarantees that it can handle the mechanical stresses involved in starting car engines, providing dependable power transfer between the motor’s armature and the external circuit.

This commutator finds extensive use in scenarios where reliable engine starting is critical. For instance, in passenger vehicles, commercial trucks, and other automotive machinery, the Starter Motor Commutator plays a vital role in the initial engine cranking process. Its 12V voltage compatibility aligns with standard automotive electrical systems, making it perfectly suited for integration into Car Engine Starter Motor assemblies.

Moreover, the product’s electrolytic copper raw material ensures superior electrical conductivity, which minimizes energy loss and improves overall motor efficiency. The carefully measured 2 mm segment thickness contributes to enhanced durability and resistance to wear, which is essential in high-cycle applications such as daily vehicle use. The 78 mm copper length further supports stable current flow and reduces the risk of overheating during operation.

In summary, this Starter Motor Commutator is ideally applied in automotive starter motors where dependable engine ignition is necessary. Whether in personal cars or commercial vehicles, it guarantees efficient torque delivery and electrical performance. Its combination of voltage compatibility, torque capacity, and high-quality construction makes it an indispensable component in Car Engine Starter Motor systems, ensuring reliable engine starts under various operating conditions.

Customization:

Our Starter Motor Commutator is designed with precision using high-quality electrolytic copper as the raw material, ensuring excellent conductivity and durability. The surface finish is polished and tin-plated to provide a smooth and corrosion-resistant layer, enhancing the longevity of the component. Additionally, the commutator features a silver plating surface treatment, which further improves electrical performance and resistance to wear.

Engineered to handle a current of 10A and a torque of 5Nm, this commutator is ideal for use in Car Starter Motor applications. Whether you need a reliable replacement part for your Engine Starter Motor or a robust solution for your Car Engine Starter Motor, our customized Starter Motor Commutator meets stringent quality standards to ensure optimal performance and reliability.

FAQ:

Q1: What is the Starter Motor Commutator used for?

A1: The Starter Motor Commutator is a crucial component in the starter motor that helps in the efficient transfer of electrical current to the motor’s armature, enabling the engine to start smoothly.

Q2: What materials are used in the construction of this commutator?

A2: This commutator is typically made from high-quality copper segments insulated with mica, ensuring excellent conductivity and durability under high electrical loads.

Q3: How do I know if the commutator needs to be replaced?

A3: Signs that the commutator may need replacement include excessive sparking, rough engine starting, or visible wear and grooves on the commutator surface.

Q4: Is the Starter Motor Commutator compatible with all starter motors?

A4: Compatibility depends on the specific make and model of the starter motor. It is important to check the product specifications or consult with the supplier to ensure the commutator matches your starter motor.

Q5: How should I maintain the Starter Motor Commutator for optimal performance?

A5: Regular inspection and cleaning of the commutator surface, along with ensuring the brushes are in good condition, will help maintain optimal performance and extend the life of the starter motor.