Polished And Tin-plated Engine Starter Motor Including Mica Insulation Material Engineered for Starting of Diesel Engines

Product Description:

The Starter Motor Commutator is a vital component designed specifically for use in an Electric Starter Motor, ensuring optimal performance and reliability. This commutator is engineered to meet the demanding requirements of modern Electric Starter Motors, providing efficient electrical conduction and durability under various operating conditions. Its carefully selected materials and precise manufacturing process make it an indispensable part of any Starter Motor system.

One of the standout features of this Starter Motor Commutator is its construction from high-quality electrolytic copper. Electrolytic copper is renowned for its excellent electrical conductivity and mechanical strength, which are crucial for the efficient functioning of an Electric Starter Motor. The use of this raw material guarantees minimal electrical resistance and superior heat dissipation, contributing to the overall reliability and longevity of the Starter Motor.

The commutator's surface is treated with a layer of silver plating, a surface treatment that enhances conductivity and reduces contact resistance between the commutator and the brushes in the Electric Starter Motor. Silver plating is known for its excellent electrical and thermal conductivity properties, which help in minimizing wear and tear, and ensuring consistent electrical contact. This treatment significantly improves the efficiency of the Starter Motor, especially under high current conditions.

Designed to handle currents up to 10A, this Starter Motor Commutator is capable of supporting the electrical demands of a wide range of Starter Motors. The 10A current rating ensures that the commutator can accommodate the power requirements necessary to start internal combustion engines reliably and efficiently, making it suitable for various automotive and industrial applications.

The insulation material used in this commutator is mica, a mineral known for its exceptional thermal stability and electrical insulation properties. Mica insulation ensures that the copper segments of the commutator are properly isolated, preventing short circuits and electrical faults within the Starter Motor. This contributes to the safe and efficient operation of the Electric Starter Motor, even under high temperature and voltage conditions.

With a copper length of 78mm, this commutator offers an optimized design that balances compactness with performance. The length of the copper segments plays a crucial role in the electrical and mechanical characteristics of the commutator, influencing factors such as current distribution, heat dissipation, and brush contact area. The 78mm copper length is specifically chosen to enhance the durability and effectiveness of the Starter Motor, ensuring smooth and consistent operation.

In summary, the Starter Motor Commutator is a meticulously crafted component tailored for Electric Starter Motors. Its combination of electrolytic copper construction, silver-plated surface treatment, mica insulation, and a 78mm copper length enables it to deliver reliable electrical conduction, excellent heat resistance, and long-lasting performance. Rated for 10A current, this commutator supports the demanding electrical requirements of Starter Motors, enhancing their operational efficiency and durability. Whether for automotive or industrial use, this Starter Motor Commutator stands as a high-quality solution for ensuring the dependable operation of Electric Starter Motors.

Applications:

The Starter Motor Commutator is a critical component designed specifically for Electric Starter Motors and Engine Starter Motors used across a wide range of vehicles and machinery. This product is engineered to deliver reliable performance in various application occasions and scenarios, making it an indispensable part of modern automotive and industrial systems.

One of the primary application occasions for this Starter Motor Commutator is in automotive engines, where it serves as the core element in Electric Starter Motors. Its robust construction from high-quality electrolytic copper ensures excellent electrical conductivity and durability, which is essential for the rapid and efficient transfer of electrical current. This results in a smooth and powerful start-up process, even under demanding conditions.

The commutator’s capability to operate within a temperature range of -40°C to 150°C makes it highly suitable for use in diverse environmental conditions. Whether it is the freezing cold of winter mornings or the intense heat generated during prolonged engine use, this product maintains consistent performance. This wide operating temperature range ensures that Electric Starter Motors equipped with this commutator can function reliably in both extreme cold and hot climates, providing dependable engine starting every time.

With a torque rating of 5Nm, the Starter Motor Commutator supports the generation of sufficient mechanical force required to crank engines effectively. This torque capacity is particularly beneficial in starting internal combustion engines where initial resistance can be high. Additionally, the commutator’s design includes 69 segments, which enhances the electrical contact efficiency and smoothness of the motor’s operation, reducing wear and extending the lifespan of the Electric Starter Motor.

The maximum operating voltage of 12 V aligns perfectly with standard automotive electrical systems, ensuring compatibility and easy integration into existing starter motor assemblies. This makes the Starter Motor Commutator an ideal choice for both original equipment manufacturers (OEMs) and aftermarket replacements.

In summary, the Starter Motor Commutator is ideally suited for use in Electric Starter Motors and Engine Starter Motors across a variety of vehicles, including cars, motorcycles, trucks, and industrial machinery. Its high-quality electrolytic copper construction, wide operating temperature range, optimal torque capacity, and segment design make it reliable in diverse starting scenarios—from cold starts in harsh winter conditions to high-demand industrial applications. This commutator ensures that electric starter motors perform efficiently, providing smooth engine starting and long service life.

Customization:

Our Starter Motor Commutator is designed with a standard size to perfectly fit various Engine Starter Motors. Featuring a segment thickness of 2 mm, this commutator ensures durability and efficient performance under demanding conditions. It is suitable for use in Electric Starter Motors and Car Engine Starter Motors, providing reliable conductivity with its 78mm copper length. Built to withstand an operating temperature range from -40°C to 150°C, this product guarantees consistent functionality in diverse environments, making it an ideal choice for your starter motor needs.

FAQ:

Q1: What is the Starter Motor Commutator used for?

A1: The Starter Motor Commutator is an essential component in the starter motor that helps conduct electrical current between the rotating armature and the external circuit, enabling the motor to start the engine efficiently.

Q2: What materials are commonly used in the construction of the Starter Motor Commutator?

A2: Starter Motor Commutators are typically made from high-quality copper segments insulated by mica, ensuring excellent electrical conductivity and durability under high temperature and friction conditions.

Q3: How do I know if my Starter Motor Commutator needs to be replaced?

A3: Signs that your Starter Motor Commutator may need replacement include difficulty starting the engine, unusual noises from the starter motor, visible wear or burning on the commutator surface, and inconsistent electrical contact.

Q4: Can the Starter Motor Commutator be serviced or cleaned to extend its life?

A4: Yes, the commutator can often be cleaned and resurfaced to remove dirt, corrosion, or minor wear. However, if the damage is severe, replacement is recommended for optimal performance.

Q5: Is the Starter Motor Commutator compatible with all starter motor models?

A5: Compatibility depends on the specific starter motor model and specifications. It is important to verify the commutator’s size, segment configuration, and electrical ratings to ensure it matches your starter motor requirements.